>>534395
1) Brass, steel, and aluminum cases all produce metallic dust due to friction, heat, etc. Copper and lead fouling in the barrel isn't the only issue you deal with.
2) Several European countries experimenting with lead-free ammunition had soldiers get sick and suffer respiratory problems because the 'environmentally friendly' ammo was producing dust particles that got inhaled every time a soldier fired his weapon. It's an issue.
3) If you're coating cobalt in another metal to avoid soldiers inhaling tiny, toxic cobalt particles, why not just make the casing out of that metal instead of cobalt?
4) Is cobalt even a good candidate for ammo casings? In terms of heat capacity, brittleness, softness, expansion, durability, etc. would it even work in the first place?
>>534405
I didn't read most of the thread, just responded to OP. Osmium-iridium bullets have been a scifi wetdream for years.
>>534520
Open-bolt guns are only used on machine guns that prioritize volume of fire over precision. They avoid cook-offs by not storing a live round in a hot chamber, they're not actually any cooler. In fact, there's a reason they change barrels every 200 rounds or so.
Federal law also bans any semi-auto firearm from having an open bolt, as it would be readily converted to full-auto.
The LSAT gun has a rotating chamber that isn't physically a part of the barrel; between the plastic casing acting as an insulator and no heat conduction from the barrel, the chamber remains fairly cool. I'm wondering: revolver cannons used on aircraft can be gas-operated, and use 3 or more chambers to keep up a high rate of fire, and only the barrel overheats, not the chambers, so there's no risk of a cookoff even with a rate of fire of 2,000+ RPM. Would it be possible to scale that down into a GPMG or HMG, with a revolving chamber, quick-change barrel, and insanely high rate of fire? Think of an MG3 that doesn't overheat, or a mini gun that's actually man-portable. That would be insane.
>folding metal in a specific pattern
No. You're talking about a sheet of metal as thin as your fingernail, or thinner. You're not getting multiple layers, at least not of any useful thickness. You should also research how ammunition cases are made; they're drawn, not hammered and forged. It's cool to study, and you'll immediately see why folding metal wouldn't work.
Another issue is that gun barrels with folded layers of metal blow up. Damascus-barrel shotguns are made in the same manner as pattern-welded sword blades, and they can't handle the pressures of modern ammunition; they explode. What's good for a blade isn't good for a gun or its ammunition.